Overview
Product Details
Product Description
Ultrasonic quilting machine, also known as “ultrasonic composite creasing machine,” is a high-frequency oscillation that transmits sound waves from the welding head to the welding surface of the work object, causing friction between the work object molecules to achieve cloth and cloth, cloth and chemical fiber cotton, plastic film It can be welded with plastic film and other materials, fabrics and spray cotton, non-woven fabric, sponge and other materials. Ultrasonic automatic stitching and welding time is short, no need to use needles and threads, and the trouble of frequent needle changes are eliminated. The stitching speed is faster than sewing machine quilting There are many, the width is freely determined. Because there is no needle stitching process, it effectively avoids the occurrence of broken needles in the material. The product produced has strong adhesion, clear embossing, and three-dimensional relief on the surface. The product is more beautiful and has no needles. The hole is impermeable and has the function of waterproof and warming; the use of roller molds, easy to change molds, can be pressed to produce a variety of complex and non-continuous and symmetrical patterns, automatic control of frequency modulation and speed, torque motor, constant winding tension, Automatic correction function, correct each layer of material, keep the multi-layer material in alignment, the material is smooth and consistent, the processing loss is low, and the product is smooth and stable.
Whole machine structure: Five parts consisting of ultrasonic electric console, embossing machine, air conditioner cooling, cloth rack, and coil mechanism
Specification
1. Power supply: 380V, 50HZ |
2. Generator power: 600W×12 |
3. Working frequency: 20KHZ |
4. Working speed: 0-1200M/H |
5. Continuous working time: less than 8 hours |
6. Working environment temperature: ≤28℃ |
7. Effective length of flower roller: 1850MM (can be customized according to user requirements) |
8. Flower roller diameter: ￠136MM |
9. Motor power: 2.2 KW ＋0.75KW |
10. Dimensions: 2500×2500×1550 (L×W×H) |
11. Weight: 3 |
12. Support various wide formats |
Features
1. The welding time is short, the ultrasonic automatic stitching avoids the use of needles and threads, which saves the trouble of frequently changing needles. The sewing speed is 5 to 10 times that of sewing machine quilting, and the width is determined by the customer;
2. Because there is no need for needles, it overcomes the situation of broken needles remaining in the material during suture processing and avoids safety hazards. It is a new environmentally friendly product;
3. There is no disconnection joint situation of traditional stitching, strong adhesion, clear embossing, three-dimensional relief effect on the surface, and the product is beautiful;
4. After processing, the finished product has no pinholes and no water seepage, and has the function of waterproof and warm;
5. With the use of roller molds, it is easy to change molds, and various and complex discontinuous and symmetrical patterns can be stitched, and flower-shaped patterns can also be developed according to customer needs;
6. This machine has a high degree of automation and a humanized correction function to correct each layer of material, so that the upper and lower materials are kept in alignment during sewing, the processing loss is low, and the product is flat and stable
7. Convenient operation, automatic control of frequency and speed regulation, torque motor to ensure constant winding tension
8. Ultrasonic quilting machine uses high-frequency oscillation to transmit sound waves from the welding head to the welding surface of the work object, instantly causing the work object molecules to friction, reaching the cloth and cloth, cloth and chemical fiber cotton, plastic film and plastic film and other materials, fabrics It can be welded with sprayed cotton, non-woven fabric, sponge and other materials to complete the welding.
Applications
Widely used: home textiles, clothing, sofa covers, car seat cushions, leather, car filter paper, reflective materials and other product fabrics, layer bonding, embossing function.
The machine is simple and convenient to operate, easy to maintain, and high in production efficiency. Only by replacing the pattern roller, various patterns of laminated fabric can be made. Various sewing machines with similar functions have the advantages of high production efficiency, firm bonding, clear and beautiful pattern, no deformation of the fabric, strong bonding and no pinholes. The flower sticks can be replaced at will according to customer needs, and then different patterns and different effects can be pressed out. It is an ideal equipment for producing bed sheets, bedspreads, pillowcases, duvet covers, sofa covers, clothing and soft decoration bags.
Applicable products: spring mattresses, bedspreads, sheets, bedding, chair cushions, winter clothes linings, night gowns, pillow cases, sleeping bags,
About Us
Honghua Special Equipment Co., LTD is a professional manufacturer and distributor of composite machinery and special equipment machinery. Company has our own power plant, has ten years of experience in this field.We can provide:Mesh belt type laminating machine, Flame laminating machine, Adhesive laminating machine, Hot melt adhesive laminating machine, Glue point transfer laminating machine, Laminating materials production lines, Continuous production line for UD without weft cloth, Wall cloth compound machine, Teflon belt laminating machine, Cutting machine, Cutting bed, etc.
Adhering to the development path of scientific and technological innovation, Honghua Machinery has established close technical trade relations with Russia, Turkey, Japan, France, Czech Republic, India, Vietnam and other countries. Our products are exported to more than 20 countries and regions. The company's product quality has been recognized by customers at home and abroad and enjoys a high reputation. All of our equipment can be customized.Welcome to our factory site investigation and cooperation!
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Certificate
The products of Jiangsu Honghua Special Equipment Co., Ltd. passed the ISO9001: 2000 quality system demonstration,
There are 40 products that have obtained patented products, and 12 products have passed the provincial new product scientific and technological achievements appraisal. The technical content of the products can replace imported products.
FAQ
1. Are you a trading company or a manufacturer?
We are a manufacturer with more than 30 years of manufacturing and R&D experience.
2. Where is your factory?
We are located in Dagang Metallurgical Industrial Park, Yandu District, Yancheng, just 1 hour from Shanghai High Speed Rail.
3. Does your company have a research and development department?
Yes, we have established Honghua R&D Center with Nantong University, Shanghai Tongji University, National Taiwan University. Honghua Machinery Co., Ltd. is a special equipment manufacturer with more than 30 years of experience in various laminating machines and UD laminating machines. We always believe in technology and market-oriented research. Every year, we develop a series of solutions for practical field application problems and develop new machines for customers, such as Tesla, Toyota, BMW, KIA, 3M, Volkswagen, Mercedes-Benz and other customers. We can also provide customized machine services according to the actual needs of customers.
Our goal is to solve every customer's on-site problem, achieve better material finishing/processing effect, and become a customer's think tank. If you have any new ideas about our machines, please feel free to contact us!
4. How can I trust your quality?
We have a strict and scientific quality control management system, and passed strict CE and ISO international certification to maximize product quality. We are committed to the research and development of new materials and new technology production lines. We have 100 new invention patents and 80 practical patents.
We have professional quality control personnel. For each step of our machine production, a group of quality control teams will be responsible for inspection. Before the item passes all inspections, the following steps can be performed.
At the end of the machine assembly, a series of tests will be performed. We will not deliver until the machine passes all tests.
We provide a one-year warranty for our machines. Usually, our customers have been using our machines for at least 10 years, 15 years or even 30 years. Throughout the life of the machine, parts will be replaced at cost.
5. How to operate the machine?
You have never used such a machine before. You just want to expand our business and start a new business. do not worry! When buying our first machine, almost most overseas customers were in the same situation. We have skilled and experienced follow-up service personnel who have developed complete solutions to meet the needs of customers like you. In addition, we have a team of professional engineers with rich experience in installation and commissioning, which can perform the installation, testing and operation guidance of overseas machines.
6. What is the transaction process?
Determine the plan, pay 30%-40% deposit, bring the test machine, if you are not satisfied with the sample test, we can refund the deposit. Pay the final payment and deliver.
Trading Area
Global