Overview
| brand | Tongrui | noise | seventy |
| principle | Vacuum filtration | style | Mobile |
| purpose | Precision dehydration for impurity removal | Cleanliness | NAS6-8 level |
| Demulsification value | ≤ 15min | Rated flow rate | 9000L=9m3/h |
| Number of filter frames | twenty-five | Processing customization | no |
| Inlet and outlet pipe diameter | 50mm | Number of filter plates? | twenty-six |
| Applicable objects | lubricating oil | model | ZJD-K-150 |
| Filter material type | fibre | performance | Filtering, efficient filtering |
| working pressure | ≤ 0.4Mpa | Working noise | ≤ 75dB |
| Overall power | 102kW | specifications | ZJD-K-150 |
Product Details
ZJD-K Series Plate Frame Vacuum Multifunctional Oil Filter
Purpose:
Filter and remove water and gases from oil impurities. Mainly used to handle fine powder, suspended impurities (such as metal powder, coal powder, etc.), flocs, fibers (such as paper wool, cotton flocs, etc.) that are prone to clogging conventional filter cartridges. Easy to achieve filtered clean oil purification, such as injection molding oil, vacuum pump oil, paper industry, smelting, mining industry production oil, etc; It is also used for filtering oil products with high precision requirements.
This machine can also be equipped with a regeneration device, which can adsorb and regenerate oil, reduce the acid value of aged oil or control the acid value of running oil, and partially restore the color of the oil.
Features and advantages:
1) This machine combines the advantages of a vacuum oil filter and a plate and frame oil filter. The two can operate together and independently, effectively purifying and treating various complex impurities in oil products.
2) Equipped with a circulating heating dehydration oil outlet, the oil can be vacuum dehydrated and filtered for general impurities through a partition plate type fine filter first, to avoid shortening the lifespan of the filter paper due to high water content oil.
3) Multi stage progressive filtration system: A four stage progressive filtration system effectively filters out suspended particles and fine powder impurities in the oil;
4) The water separation and demulsification system uses polymer based polymer materials, which can quickly demulsify and separate the normal water in the oil, making dehydration more efficient.
5) The combination of three-dimensional compound three-dimensional flash evaporation and aggregation separation: fast and efficient removal of water and gas from oil. Strong wind condensation system: It can quickly condense water vapor into water, improve dehydration rate, and reduce vacuum pump load.
6) The liquid level control adopts an electric float controller combined with an electromagnetic valve to achieve automatic oil feeding and automatic balance of the oil level; Reliable control to avoid oil leakage; And it can interlock to protect heating and prevent dry burning.
7) Balanced heating system: ensures that the oil is evenly heated and heats up quickly, without causing local carbonization of the oil.
8) Fuzzy zone heating control can automatically control the operation of the heating system according to the set temperature, with no turbulence at the critical heating point, making the heating more stable and balanced.
9) Digital intelligent temperature controller can set upper and lower limits for heating temperature, ensuring stable control and more intuitive temperature display. The temperature probe directly detects the oil temperature, making it sensitive, accurate, and without hysteresis.
The entire machine is equipped with protective measures such as overpressure, overcurrent, overload, and anti dry burning to ensure the safe operation of the equipment.
Technical parameter table:
Indicator Name Unit ZJD-K-10ZJD-K-20
ZJD-K-30ZJD-K-50ZJD-K-75ZJD-K-100ZJD-K-150ZJD-K-200 flow rate L/H60012001800300045006000900012000 working vacuum degree Mpa 0.06~-0.095
Working pressure Mpa
≤ 0.4 constant temperature control range ℃ 0-100 power supply
380V/50Hz working noise dB (A) ≤ 75 ≤ 78 ≤ 80 ≤ 82
Electric heating power kW15183045607296144 total electrical power kW172133486479102156 inlet (outlet) pipe diameter mm25253242505060 weight
Kg450550600750850100012001500 Oil treatment index demulsification value
Gas content in oil within 15 minutes ≤ 0.1%
Water content in oil 0.01% -0.03%, mechanical impurities NO, filtration accuracy ≤ 5 μ M
Equipment image display:
For more information, please call or QQ online consultation Ms. Lou: 15123024054 (same WeChat account) QQ: 445991974
Technical advantages (reasons for choosing our company):
A. Technical advantages:
Our company has many engineers. We have introduced the separation technology of Kato, German Songge, Kaidun, and Macphail from Switzerland. At the same time, we have joined hands with Dr. Liu Ying from the Separation Engineering Research Institute of Chongqing University. We have strong scientific and technological development strength. We have a long history and accumulated rich experience in the research of oil filtering technology, the development, manufacturing, and application of oil filters. Short oil processing time.
Advantages in configuration:
1. Strong magnetic filter:
Developed independently by Tongrui Company. Composed of strong magnetic properties and stainless steel wire mesh. It can remove metal particles (even fine metal particles) and other large non-metallic impurities from the oil. It is beneficial for protecting the equipment from metal impurities. This system only needs to be cleaned and does not require replacement.
2. The entire machine consists of a four stage filtration system. Except for the latter stage fine filter element, which can be used for 0.5 to 2 years according to the degree of oil pollution, the remaining three stage filter elements are all washable, requiring only cleaning and replacement, greatly reducing the operating cost of the equipment. At the same time, the filter element is installed in an inverted shape, making disassembly simple and convenient.
3. Strong wind condensation system:
The strong wind condensation system of Tongrui Company is conducive to the rapid cooling of condensable gases such as water vapor after the oil passes through the vacuum three-dimensional flash evaporation system into a liquid state, which is discharged through the drainage system and accelerates the oil processing speed.
Generally, manufacturers do not have a condensation system, and the water vapor evaporated from the vacuum flash tower directly enters the vacuum pump, causing rapid emulsification of the vacuum pump oil. At the same time, rust occurs inside the vacuum pump due to the effect of moisture, shortening the service life of the vacuum pump.
4. A vertical three-dimensional vacuum three-dimensional flash evaporation system, equipped with 3000 circular flash Bauer rings and flash tower plates, fully thinifies the oil and increases the evaporation area of oil and water.
Generally, manufacturers use a bedroom flash evaporation system for oil filters, without a flash evaporation Bauer ring and with only one layer of flash distillation tower plate.
B. Strong production capacity and funding
The annual production capacity reaches over 1000 units. The production equipment and testing methods are complete. In order to ensure the quality of the products, our company selects supporting suppliers from international and domestic brands to ensure the reliability of the entire equipment and spare parts.
C. Advantages in safety performance:
1. Electrical part: All electrical components and cables used in the control system of the entire equipment are installed in a fully enclosed electrical control cabinet, with good insulation performance and easy operation and maintenance.
2. The equipment is equipped with a pressure protection device. If the operator operates improperly or the filter element is blocked, causing an increase in pressure, the power can be disconnected by themselves to protect the normal operation of the equipment.
3. The equipment is equipped with a floating ball level control system. Used to measure the liquid level and foam of oil in dehydration and degassing cylinders. In this way, the vacuum degree in the working system of the equipment can be adjusted by adjusting the Vapor–liquid equilibrium valve to achieve the purpose of automatically adjusting the balance of oil in and out, so as to achieve the real separation of man and machine, and make the operation more safe, convenient and reliable.
4. The sealing performance of the equipment is excellent. All sealing gaskets are made of high-pressure materials, which will not damage the rubber gasket due to excessive pressure or high oil temperature (ensuring the performance of the oil), causing oil spray.
D. Advantages in production process and material selection:
1. In terms of production process: From the appearance and structure design of the product to the quality, every process is strictly controlled, striving for excellence in every process, meticulously making every component, and testing every product.
2. Supporting manufacturers (such as vacuum pumps, oil pumps, motors, electrical components, and filter materials) are all selected from foreign or domestic brands. Long quality, use, and service life.
Regarding shipment and:
Related accessories: One set of accessories (including hoop, glass tube, oil resistant rubber pad, PVC steel wire reinforced hose, 5 meters in and out each) will be randomly delivered to the equipment for free
Freight description: The manufacturer is responsible for domestic freight and delivers the goods to the doorstep.
Supply cycle: Generally, inventory is available when standard, even if not available, the supply cycle is 5-7 working days
Packaging method: Bamboo and wooden box packaging
This product is valid for 12 months after startup; Technical service: All (non human) equipment issues during the period will be repaired by the manufacturer for free, and all non human damaged accessories will be free of charge (excluding consumables).