Overview
| brand | Jiunai Machinery | Processing customization | yes |
| model | SMART-MIXER-AUTO | supply voltage | 380V |
| power | 5000W | Air source | 0.4-0.8Mpa |
| Spitting time adjustment | 0.01S | Spitting frequency | 300 times/minute |
| Minimum throughput | 1ml | specifications | Customizable |
Product Details
1executive summary
Fully automatic glue injection machine, also known as fully automatic glue injection machine, fully automatic glue dispensing machine, fully automatic glue application machine, etc. Because it is mainly used for automatic metering, proportioning, mixing, and automatic quantitative injection of two-component liquid A and B adhesives such as silica gel, epoxy resin, polyurethane, etc; Gu always adds modifiers such as two component, A, B adhesive, epoxy resin, polyurethane, silicone, etc. to his name. The SMART-MIXER-AUTO series dual liquid glue filling machine adopts PLC programming control, intelligent touch screen operation, and equipment operation is simple and easy to learn. Two separate storage tanks are used to store the A and B components of the rubber material separately; According to the performance and process requirements of the rubber material, a series of pre-treatments can be carried out on the rubber material in the material tank, such as heating (reducing viscosity, making it more flowable), stirring (preventing sedimentation, uniform material temperature), and vacuuming (vacuum defoaming, vacuum preservation of raw materials). Match suitable metering pumps according to the performance and process flow requirements of the rubber material. The metering system uses servo motors to drive imported metering pumps to achieve the metering and continuous and stable supply of A and B rubber. According to different static/dynamic mixing devices of rubber materials, achieve uniform mixing of A and B rubber. The equipment is equipped with a fully automatic dispensing platform, which controls the automatic movement of the infusion gun through a three-axis robotic arm model group, achieving fully automatic dispensing (dispensing).
2、 SMART-MIXER-AUTOFully automatic glue filling machineMain technical parameters
Overall dimensions | Approximately L: 1000MM * W: 800MM * H: 1700MM (specific dimensions may vary slightly according to customer requirements) |
weight | About 180kg |
Connect to the power supply (provided by the customer) | 220/380V 50Hz |
Connect to the gas source (provided by the customer) | 0.4-0.7Mpa |
Equipment power | 2-6KW |
Applicable adhesive | Two component liquid A and B adhesives such as silicone, epoxy resin, polyurethane, etc |
Applicable ratio (volume ratio) | 100:10-100:100 (customization applicable within a certain range) |
Applicable viscosity | ≤ 50000Mpa. s |
flow | Adjustable within 30g/s (customizable) |
Perfusion time | 0.1-9999S |
Perfusion quantitative group | 1-99 groups |
Measurement accuracy error | ≤ ± 0.5% (based on 100g) |
Module travel | X: 800 * Y: 800 * Z: 100 (customizable) |
3、 SMART-MIXER-AUTOFully automatic glue filling machineConfiguration reference for
project | specifications |
Rack&Electric Control Cabinet | 304 stainless steel/paint material |
PLC control program software | Independent research and development of Jiunai Machinery |
PLC controller | Siemens/Mitsubishi/Yonghong, etc |
Human machine interface (touch screen) | Siemens/Mitsubishi/Yonghong, etc |
Three axis mechanical hand mold group | Taiwan Shangyin/CCM, etc |
Storage tank | 30L, 60L, 100L, 200L (customizable) |
Tank cover | Aluminum alloy/imported transparent PC material |
Metering pump | Gear pump/screw pump/plunger pump |
Servo driver&servo motor | Schneider/Panasonic/Xinjie/etc |
Material tube | Teflon woven high-pressure material pipe |
Mixing device | Static/dynamic mixer |
Gun head lifting arm/fixed seat | Stainless steel/aluminum alloy customization |
Cleaning tank | 8L, 304 stainless steel material |
Alarm device | Buzzer/audible and visual alarm |
pneumatic components | Festo, SMC, ADK, etc |
Electrical components | Siemens/Schneider/Omron/Mingwei/Chint/Yijia, etc |
Vulnerable accessories | Gun head seals, mixing tubes, etc |
Repair toolbox | Contains commonly used maintenance tools |
4、 SMART-MIXER-AUTOFully automatic glue filling machineOptional features
Heating of material tank (H1) | Heating element electric heating&Omron temperature control |
Heating of material tank (H2) | Double layer material tank heat transfer oil heating&Omron temperature control |
Pipeline heating (H3) | High temperature material pipe with heating and insulation&Omron temperature control |
Constant temperature control (H4) | Double layer material tank&chiller&Omron temperature control |
Mixing of material tank (S1) | Pneumatic mixing device |
Mixing of material tank (S2) | Electric mixing device |
Automatic circulation anti sedimentation (X) | Customized mixing gun head with circulation&adding circulation pipeline |
Pressure detection function (P) | Equipped with pressure sensors, automatic alarm for abnormal pump and pipeline pressure |
Liquid level alarm function (Y) | Add a liquid level sensor to achieve automatic alarm for high and low liquid levels |
Vacuum Defoaming (V) | After adding a vacuum pump, in addition to vacuum defoaming, automatic vacuum feeding can also be achieved |
5、 SMART-MIXER-AUTOFully automatic glue filling machineApplication industry and products
1Electronic component encapsulation with two component liquid silicone:PACK encapsulation of power batteries; Thermal sealing of reactors; Thermal sealing of electric vehicle DC-DC conversion power supply, waterproof power supply, and lightning protection module; Sealing and protection of circuit boards, LED power supplies, waterproof power supplies, automotive electronic modules, electrical appliances, light sources, lamps and their accessories; Insulation and thermal conductivity, waterproof, moisture-proof, and sealing protection for electronic components, IGB modules, power modules, printed circuit boards, and automotive appliances, as well as heat dissipation, moisture-proof, and sealing protection for high-power power modules, new energy vehicle power management systems, DC-DC converters, solar electromagnetic devices, and other components
2. Electronic component encapsulation with two component epoxy resin:Insulation encapsulation of inductors, relays, transformers, motors, power supplies, etc
3. Electronic component encapsulation with two component polyurethane adhesive:New energy batteries, transformers, sensors and other sensitive components, automotive industry, photovoltaic, LED, household appliances, electric tools
Dongguan Jiunai Machinery Co., Ltd. was founded in 2012 and is located in Sanhe Industrial Park, Xiagang Community, Chang'an Town, Dongguan City, Guangdong Province.
The company mainly operates dual component infusion equipment, automatic proportioning vacuum infusion equipment, and micro foaming equipment. The product is exported to Vietnam
India and other Southeast Asian regions!
Dongguan Jiunai Machinery Co., Ltd., formerly known as Taiwan Jiunai Machinery Co., Ltd., has 12 years of experience in the development and production of dual component fluid control equipment. The company has gathered R&D engineers and production management personnel who have been working in factories in Taiwan for many years, as well as several senior technical consultants and an after-sales team. Integrating product research and development, production, sales, and after-sales service. Multiple core technologies have been recognized and highly praised by multiple enterprises!
In addition, the company can also provide a complete set of technical solutions and 24-hour dedicated services, as well as the transformation, upgrading, and upgrading of imported equipment, according to the specific process requirements of customers.
Jiunairen adheres to the business philosophy of "honesty first, quality first, and thoughtful service", bearing in mind the mission of "liberating humanity with machines", and providing customers with excellent infusion equipment and thoughtful services!
And after-sales service commitment
1. With a one-year warranty and lifelong maintenance, our products undergo a series of strict quality tests before sale. After proper installation, normal operation and maintenance, they operate safely and reliably. The provided equipment meets the required specifications and performance in all aspects.
2. The customer service department has a 24-hour hotline telephone service, allowing users to receive timely technical support and services during the use of the equipment. For equipment malfunctions, our company strives to solve equipment problems for users within 24 hours.
Free training for on-site operators
After the installation and debugging of the equipment, our technical personnel will provide training to on-site operators, mainly focusing on the knowledge of installation, use, and maintenance, so that on-site operators can correctly operate the equipment and carry out daily maintenance and troubleshooting of common faults.