Instant whole meal meal substitute production machinery Convenient cereals Congee powder puffer manufacturer

Instant whole meal meal substitute production machinery Convenient cereals Congee powder puffer manufacturer

Welcome to Shandong Donghe Intelligent Equipment Co., Ltd

We can test machine samples for customers, and customers can send raw materials for free testing< Br/>Designers can also be dispatched to inspect the site and plan for equipment placement

TEL: 15954117775

Quality is the soul of Donghe. "Shandong Donghe Intelligent Equipment Co., Ltd.'s vision is to create value for every customer, which inspires us to do everything to the best. With 20 years of experience in the field of food machinery, we provide feasible solutions for every customer, providing services from A to Z, from raw material processing to finished product packaging.

Nutritional powder/baby Rice noodles/instant Rice noodles production line

The nutrition powder/baby Rice noodles/instant Rice noodles breakfast powder production line uses rice, corn, yam, jujube, barley, oats, highland barley, millet, beans and various grains as raw materials. Through extrusion, expansion, drying, crushing and mixing, a variety of nutritional powders can be produced, such as baby Rice noodles, meal substitute flour, red bean and barley Rice noodles, cereals, instant corn flour, breakfast flour, denatured starch, etc. The entire production line can automatically complete all processes from feeding to completion. It has the characteristics of simple operation, no dust leakage, hygiene, energy conservation, and easy addition of various raw materials and nutrients.

Breakfast nutritional powder refers to the use of twin screw extrusion to mix and stir various miscellaneous grain raw materials, and the reorganization of starch structure and tissue state through the extrusion process of dietary fiber and trace elements.

The high temperature, high pressure, and instant expansion effect of the twin-screw extruder during the processing process can not only change the structural characteristics of the material, promote the gelatinization of the material, but also release the pressure instantly to change the organizational structure of the raw material. The volume increases, the expansion degree is high, and the proportion of materials is mixed, solving the problem of poor taste and difficult digestion of a single raw material. It can also retain nutrients, and the raw materials can be sterilized and sterilized through screw extrusion at high temperature. This model is suitable for a wide range of raw materials

Due to the effects of high temperature and pressure on grain starch, it ripens very thoroughly and the starch chain is greatly damaged, so the starch can remain stable α The structure can prevent "rejuvenation" and is conducive to the long-term preservation of finished products. During the puffing process, the protein also slightly decreases and can be decomposed into amino acids that are easily absorbed by the human body. The amino acid content increases by 70%. In addition, due to the irreversible thermal denaturation of the protein during the puffing process, its digestion and absorption rate can be improved. The puffing material is completed in a very short time, so the nutrient loss in the material is smaller than that in ordinary cooking (rice, corn). In addition, with the occurrence of the puffing process, the product has a special paste aroma and improved palatability.

yield

Model, installed power, actual power consumption, production capacity, external dimensions

DH65 80kw 55kw 120-150kg/h 21000 * 1200 * 2200mm

DH70 115kw 95kw 200-250kg/h 23000 * 1500 * 2200mm

DH85 170kw 140kw 500-700kg/h 28000 * 3500 * 2200mm

DH90 230kw 164kw 800-1000kg/h 29000 * 2500 * 3500mm

DH145 350KW 280KW 2000-2500KG/H 55000 * 3000 * 4500MM

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Process Introduction

l. Process of Congee products:

(1) Peeling (corn): Spray dry corn without impurities with a small amount of water, let the corn husk wet for about 10-20 minutes, and then add a rice mill to remove more than 80% of the husk and germ.

(2) Crushing: The peeled corn (rice, millet, etc. can be directly crushed) is processed into powder by a grinder, with a particle size of 60-80 mesh.

(3) Mixing: Add different raw materials and auxiliary materials in proportion to the mixing machine for mixing.

(4) Startup temperature: 50 ° C in Zone I, 160 ° C in Zone II, and 180 ° C in Zone III.

(5) After turning on the machine, add 500-800ml of water and start the automatic feeding mechanism to evenly feed. First, about 2kg of waste is discharged, and after a few minutes, a strip shaped puffed product with high dispersion of bubbles is extruded.

(6) Forming: Start the rotary cutting machine, adjust the speed, and cut continuous strip products into regular granules.

(7) The formed particles are transported along the conveyor belt to the dryer, with adjustable drying time and temperature. Generally, after drying, the moisture content of the material is below 7%.

(8) Crushing: Use a grinder to process the dried particles into 50-80 mesh puffed powder. When the particles are coarse, they are easier to adjust; When the particles are fine, the taste is better.

(9) Packaging: After the processing of excipients and seasonings, they are bagged separately or mixed evenly with the aforementioned puffed powder. Excipients and seasonings include sucrose, peanuts, sesame, walnuts, vegetable powder, refined salt, monosodium glutamate, spices, etc. (see product formula introduction for details).

(10) Packing.

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Congee product standard

(1) Sensory indicators

a. Color: The appearance of corn as raw material is light yellow

The appearance of rice as raw material is white or dark white

The appearance of Xiaomi as raw material is dark yellow

The appearance of the product has the color of frying and spraying seasoning

b. Odor: It has a clear aroma of corn, rice, or millet, with a non-toxic or other unpleasant odor.

c. Organizational Status: Direct

Porous particles with a diameter of 3-5mm and a length of 3-6mm, washed with boiling water for 3-5 minutes without breaking, remain in granular form, and have basically no hard core (or 30-60 mesh uniform powder, without agglomeration).

(2) Physical and chemical indicators: protein content ≥ 7%, water content ≤ 7%, and fat content ≥ 8%.

(3) Health indicators: In accordance with GB27713-81 standard.

(4) Shelf life: six months (in plastic bags)

(5) Shelf life: Nine months (in a dry environment with a temperature not exceeding 15 ° C)

(6) Directions: Take a fast food Congee, add 5-7 times of 80 ° C warm water, mix well and drink it.

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Company Introduction

We are a reliable factory located in the beautiful spring city of Jinan, China.

We are a food processing machinery manufacturer in Jinan. Our main products: pet food machinery, snack machinery, fruit and vegetable cleaning and processing machinery, nutrition Rice noodles, biscuit machinery, instant noodles machinery, pasta machinery, etc. - food processing machinery manufacturers< More than 20 engineers have over 8 years of work experience, with footprints in over 50 countries and regions< We provide 24-hour telephone and email services to provide you with timely and feasible solutions and after-sales service.

Our company has exported: Asia {Thailand, Indonesia, East Timor, South Korea, India, Bangladesh, Iran, Saudi Arabia, Türkiye, Iraq, Israel, Kazakhstan, Tajikistan, Uzbekistan, Turkmenistan} Africa {Nigeria, Benin, Algeria, Egypt, Ethiopia, Ghana, Namibia, Uganda, Zimbabwe} Europe {Russia, Bulgaria, Ukraine} North and South America {Canada, Brazil, Bolivia} Ocean

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